Слайд 2
Review of BNR principles, modules, and basic operations
Overview
of the BNR technical documentation
BNR Service manual, BNR User
Manual, BNR Integration Manual, BNR Specifications
Other BNR resouces
The BNR Support Tool and its functions
The BNR Flash Tool
Overview of BNR Servicing and Maintenance
ASC System / Process
Training Agenda
Слайд 3
BNR diagnostics, troubleshooting, error reporting
BNR Testing
BNR inspection checklist
(before repair), BNR testing procedures (after repair)
BNR servicing and
maintenance
Hints and review of jam clearing
CPI Service Management and its importance
BNR Spare parts
BNR Web site & FTP site and CPI periodic communications (new FW releases, bulletins, etc.)
Training Agenda
Слайд 4
BNR Repair workshop: modules disassembly
Resources: the BNR Repair
Guide and Repair videos
Loader (full module disassembly)
Chassis
Spine
Main
Module
BNR Repair workshop: modules adjustments and other service procedures
Bundler Slippage Calculation
Main Module Diverter Adjustment
Recycler Tape Cleaning & Adjustment
Main Module calibration
BNR Modules testing procedures
Training Agenda
Слайд 5
Review of BNR basic principles, BNR modules and
BNR
basic operations
Слайд 6
BNR Modules
BNR codification, the BNR family
How BNR processes
the bills
Training Overview
Слайд 7
BNR Modules
MAIN MODULE
RECYCLERS
LOADER
CASHBOX
INTERLOCK
SPINE
Слайд 8
Model Versioning
BNR 4 -2 1
BNR Codification
PRODUCT
DESIGNATOR
CHASSIS SLOT QTY.
LOADER MODULE
QTY.
RECYCLER MODULE QTY.
Слайд 10
BNR Codification
Module Serial Number (MSN)
CTO Serial Number (CTO)
Understanding
Serial Numbers
All Serial Numbers are 11-digit
Example: MSN# 09491300086 (Main
Module)
09 4 9 13 00086
2014
MEQ
9TH WEEK
86TH UNIT PRODUCED IN WEEK 9
REV. 13
Слайд 11
Review of BNR principles and modules
Modules and sub-modules
designation
Слайд 12
BNR technical documentation overview
Слайд 13
BNR Technical Documentation
BNR Product Specifications
Every possible nominal value
that identifies and describes the BNR characteristics and performance,
including: system codification, EMC compliancy, power supply, mounting, validation parameters, expected life, expected performance (MCBJ), cleaning intervals, etc.
Слайд 14
BNR Technical Documentation
BNR Integration Manual
Includes: BNR naming and
codification, banknotes processing, mechanical and electrical integration, mounting options,
SW integration, Support Tool .zconf file for FW update through Flash Tool, etc.
Слайд 15
BNR Technical Documentation
BNR User Guide
Includes: modules basic handling,
BNR LEDs and troubleshooting codes, Easy Jam clearing
Слайд 16
BNR Technical Documentation
BNR Service Manual
Includes: unpacking the BNR
and mounting, getting started with the ST, advanced jam
clearing, preventive maintenance reco, cleaning instructions, basic disassembling (exchanging modules and basic parts)
Слайд 17
BNR Official Training Videos
BNR “How to…” Files (Unofficial)
BNR
Sensors and Troubleshooting Diagrams
BNR Repair and Maintenance Guide
BNR Troubleshooting
Guide (Unofficial)
BNR Fault Code Spreadsheet (Unofficial)
BNR Spare Parts Catalogue
BNR Technical Documentation
Other Documentation and Resources
Слайд 19
The powerful tool that serves every purpose on
the BNR:
make the BNR operational for every bill operation
and go through every BNR functionality
Change BNR configuration and parameters
BNR diagnostics and troubleshooting
Generate configuration files for FW update
The BNR Support Tool
Check the “BNR Service manual” and the “BNR Repair Guide” for basic hints on how getting started with BNR ST
Check out also the BNR ST online help. It is a great guidance to the BNR ST and also to the BNR principles
Слайд 20
“Diagnostics” Tool
Troubleshooting and Analytic Purposes
“Configuration” Tool
Creating and Applying
Unit Configurations
“Monitor” Tool
Bill Handling and Unit Operations
The BNR
Support Tool
Support Tool Demonstration
Слайд 21
Add/download bills
Delete bills
Generate and save a diagnostic file
Park
recyclers
Add a cash unit module and set it
Inhibit/activate bills
Download
FW
Point to the proper FW/Billset/Audit Repositories
Create a Configuration File
The BNR Support Tool
Use the BNR Support Tool to...
Слайд 22
“Unofficial” Document
Explaining How-to
BNR Diagnostic Collection
Слайд 24
Very simple to use, once zconf file is
created
Specific manual is provided
Examples on how to create and
use a configuration file
The BNR Flash Tool
Слайд 25
BNR diagnostics, troubleshooting and error reporting
Слайд 26
BNR diagnostics LEDs
BNR Support Tool and diagnostic file
Proper
documentation: BNR troubleshooting Guide and
BNR Sensors diagrams
....experience
BNR diagnostics,
troubleshooting and error reporting
Слайд 27
BNR diagnostics, troubleshooting and error reporting
LEDs codes for
basic troubleshooting
Слайд 28
BNR diagnostics, troubleshooting and error reporting
The BNR modules
and functional elements diagram
Слайд 29
BNR diagnostics, troubleshooting and error reporting
The BNR sensors
diagram
Слайд 30
BNR diagnostics, troubleshooting and error reporting
A powerful guide
to the BNR troubleshooting (still to be officially released)
The
BNR Troubleshooting guide
Слайд 31
BNR Advanced Troubleshooting
The BNR Troubleshooting guide
Provides the link
between the info visible at ST and the corrective
action. The info it provides is mainly at Service Technician level, but the indications can be useful also at ASC level to help locate and identify the issue.
Let’s make an example !
Слайд 32
BNR Advanced Troubleshooting
locate the faulty module...
This BNR unit
is not operational, where is the issue ?
BNR
diagnostic file
Слайд 33
BNR Advanced Troubleshooting
Which element inside the MM has
issues ?
...locate the faulty element inside the Module...
Слайд 34
BNR Advanced Troubleshooting
Which is the code/description of the
issue ?
...and its error code
Слайд 35
BNR Advanced Troubleshooting
Now we take the BNR Troubleshooting
Guide
Look for the faulty element and ....
Слайд 36
BNR Advanced Troubleshooting
...the error code
SUGGESTED ACTION
is provided
Слайд 37
BNR Advanced Troubleshooting
A proper knowledge of the BNR
elements functions and sensors position is also required to
carry out an effective troubleshooting
Let’s see this through another example !
Слайд 38
BNR diagnostics, troubleshooting and error reporting
Faulty module...
Слайд 39
BNR diagnostics, troubleshooting and error reporting
...faulty element and
error code
Слайд 40
BNR diagnostics, troubleshooting and error reporting
Now we take
the sensors diagram and locate the element:
Слайд 41
BNR Advanced Troubleshooting
BNR diagnostic file log entries:
records all bill events inside the BNR system (motors,
sensors, etc.) useful to understand the reason of a problem.
Слайд 42
BNR diagnostics, troubleshooting and error reporting
The “Fault code
spreadsheet”
Maps the BNR ST error code into the proper
SAP code:
Слайд 43
BNR diagnostics, troubleshooting and error reporting
Troubleshooting practical exercise
Слайд 45
Tests and checks on the BNR:
BNR testing
Makes sense
to perform checks on the unit both before we
operate
on it for repair, and after. Purpose at preliminary stage
is get a picture of the overall situation (and possible faults) on
the unit. Then, after the repair actions on it, make sure the
unit is fully functioning.
Слайд 46
“Pre-repair”, to be carried out on a unit
incoming for service/repair. Purpose is identify possible issues/weaknesses beyond
the ones that have been possibly raised by the customer. This can be done going through an “inspection check-list”.
“After-repair”, quite obviously, this is aimed to verify that the service/repair operations have been successful, unit is fully functioning and ready to return to the field.
BNR testing
Слайд 47
Pre-repair: inspection check-list (Repair Guide)
After-repair: bulletin (still under
draft !) and Repair Guide
BNR testing
Слайд 49
Recommended preventive maintenance intervals are specified in the
BNR Service Manual. Actions to be carried out either
in the field (OEM technicians), either at ASC level
Specific cleaning instructions, to be used mainly by OEMs (but not only...) are also provided in the BNR Service Manual.
More in depth operations – specific to ASCs - involving technical knowledge and high expertise level, will be illustrated further on, inside the Repair Workshop !
BNR servicing and maintenance
Слайд 51
This topic is not specifically of ASCs interest.
For more info about this subject:
-“Easy“ jam clearing
-“Advanced” jam
clearing
BNR jams clearing (hints)
Слайд 53
The BNR official videos are the basic resource.
Bulletins and other videos will also be used.
We will
make use of the “Repair units spreadsheet” to go through the different modules repair and service operations
BNR repair workshop
Слайд 54
Main Module:
Positioner, Positioner O-ring
Piston
Bezel, inlet, outlet
Up sensor, down
sensor
RS rear guide
Loader:
Full module disassembly
Chassis:
Interlock and bar
Spine:
Gear wheel and
Spine door
BNR repair workshop
Repair workshop part 1: Modules disassembly
Слайд 55
Repair workshop part 2: other service procedures
BNR repair
workshop
Rotating diverter adjustment
Bundler: slippage calculation, cleaning, coding wheel replacement
BNR
calibration
Sensor board replacement
Cashbox
Loader: cleaning
Recycler: tape adjustment, cleaning, green roller
Слайд 57
CPI always keeps ASCs updated by providing the
latest available Spare Parts Catalogue. Current version for EUR
spares is V4 rev01:
The catalogue has consistently increased over the last period. We are continuously adding new parts and should you realise there is the need for a given part, not yet available, to be included in the catalogue, send your request to CPI Tech Support.
RETAIN THE PARTS ! In order to allow CPI monitor the quality of the product and spot possible weaknesses, it is a good practice that ASCs retain the replaced/broken parts, and give periodic information to CPI. Until new indications will be provided, this is the approach CPI would like ASCs to follow.
BNR Spare Parts
Слайд 59
BNR Web site, FTP site and CPI periodic
communications
Слайд 60
The MEI BNR website
BNR repair workshop
Have you ever
visited www.meibnr.com ?
Videos that illustrate the BNR principles and
advantages
ROI calculator to estimate the saves that BNR allows
F.A.Q. section (“ask the experts”)
More...
