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Презентация на тему Jcb loadall 550-80 vs merlo p55.9. Superior by design

Base SpecificationSuperior by Design2Merlo P55.9 gives very little forward extension with maximum payload, predominantly above the chassis making loading of hoppers/lorries difficult550-80 offers 145HP for extra power versus the Merlo 140HP
JCB LOADALL 550-80 vs MERLO P55.9SUPERIOR BY DESIGN1CONFIDENTIAL TO JCB PERSONNEL Base SpecificationSuperior by Design2Merlo P55.9 gives very little forward extension with maximum Lift chart comparisonSuperior by Design2Reinforcement of the P55.9 maximum loading being above Superior by DesignChassisBuilt to lastStrength and weightAttention to detailBuilt to lastJCB Loadall’s Main ComponentsSuperior by DesignJCB Dieselmax turbocharged cooled engine combined with JCB gearbox, ChassisSuperior by Design25mm thick side plates provide excellent strength and weight to ChassisSuperior by DesignFixed or sway variants availableHeavy duty axle feet or sway BoomSuperior by DesignJCB 550-80 utilises a Z bar linkage to maximise the BoomSuperior by Design550-80 has increased boom dimensions to maximise structural integrity and BoomSuperior by DesignDry waxoyl coating is used for excellent wear protection, reduced BoomSuperior by DesignOne centrally mounted lift ram provides even dispersion of lifting Cycle timesSuperior by DesignJCB 550-80 has a superior total combined cycle time TransmissionSuperior by DesignJCB transmission is integrated to ensure perfect harmony of operation4 Cab LayoutSuperior by DesignAutomotive styling with large right hand display facilitates clear Cab ControlsSuperior by DesignElectric servo control offers light and responsive control of Cab ControlsSuperior by DesignCombined directional control and 4 powershift gears on steering BrakingSuperior by Design550-80 is fitted with high back off brakes which facilitates Cab DesignSuperior by DesignJCB cab has 8 fully adjustable vents, giving excellent Cab DesignSuperior by Design2 large and deep cab steps facilitate ease of Cab DesignSuperior by Design2 large grab handles facilitate ease of access into Service accessSuperior by DesignWide opening, gas strut assisted bonnet gives extensive access StructureSuperior by DesignMinimal rear counter weight reduces stress throughout the chassis when Rear LightsSuperior by DesignJCB offers 2 positions for the rear lights for Superior by DesignWhy JCB LoadallJCB’s proven 10 year design lifeIn house manufacture JCB LOADALLSUPERIOR BY DESIGN24
Слайды презентации

Слайд 2 Base Specification
Superior by Design
2
Merlo P55.9 gives very little

Base SpecificationSuperior by Design2Merlo P55.9 gives very little forward extension with

forward extension with maximum payload, predominantly above the chassis

making loading of hoppers/lorries difficult
550-80 offers 145HP for extra power versus the Merlo 140HP

Слайд 3 Lift chart comparison
Superior by Design
2
Reinforcement of the P55.9

Lift chart comparisonSuperior by Design2Reinforcement of the P55.9 maximum loading being

maximum loading being above the chassis
Increased maximum boom angle

of P55.9 can increase wear on major pivot points

Слайд 4 Superior by Design
Chassis
Built to last
Strength and weight
Attention to

Superior by DesignChassisBuilt to lastStrength and weightAttention to detailBuilt to lastJCB

detail
Built to last
JCB Loadall’s can dig, not just lift

and place. Cat tail welds eliminate stress concentration at joint lines

Strength and weight
25mm thick steel chassis plates provide excellent strength and torsional stiffness. Also acts as integral counterweight

Attention to detail
Finite element analysis and strain gauge testing prove JCB’s 10 year design life

3


Слайд 5 Main Components
Superior by Design
JCB Dieselmax turbocharged cooled engine

Main ComponentsSuperior by DesignJCB Dieselmax turbocharged cooled engine combined with JCB

combined with JCB gearbox, hydraulic rams, cab, chassis and

boom.
In house manufacture facilitates high quality control and quick response to customer needs

Less control of quality and supply through various externally sourced componentry
103kW (138hp) Deutz engine provides less power than the JCB 145hp engine
Sauer Danfoss hydrostatic transmission

4


Слайд 6 Chassis
Superior by Design
25mm thick side plates provide excellent

ChassisSuperior by Design25mm thick side plates provide excellent strength and weight

strength and weight to the chassis structure
Long, thick deck

plates provides superb structural rigidity and durability
Integral hydraulic tank adds weight to the structure to reduce counterweight needs

Thin 20mm thick side plates reduce structural strength
2 piece chassis with rear joint reduces structural rigidity
Enclosed compartments easily collect debris and dirt

5


Слайд 7 Chassis
Superior by Design
Fixed or sway variants available
Heavy duty

ChassisSuperior by DesignFixed or sway variants availableHeavy duty axle feet or

axle feet or sway casting comprehensively absorb stress caused

through heavy duty operation
Cat tail welds disperse the stress into the structure

Sway chassis as standard
Little use of heavy duty componentry
Digging forces absorbed through axles which causes high stresses and potential early life failure

6


Слайд 8 Boom
Superior by Design
JCB 550-80 utilises a Z bar

BoomSuperior by DesignJCB 550-80 utilises a Z bar linkage to maximise

linkage to maximise the tear out force of 6650

dAN for ultimate re-handling
Splayed boom nose increases structural strength
Thick boom plate for ultimate durability

7

Merlo uses under-slung tilt ram and pivot linkage
Reduced productivity particularly when re-handling
Minimal boom nose reduces structural strength and integrity


Слайд 9 Boom
Superior by Design
550-80 has increased boom dimensions to

BoomSuperior by Design550-80 has increased boom dimensions to maximise structural integrity

maximise structural integrity and rigidity
Boom is purpose built for

heavy duty applications to reduce wear and cost of ownership
Increased boom overlaps give maximum structural strength and reduce boom deflection throughout operations and particularly at maximum extension
Increased inner boom plate thickness

8


Слайд 10 Boom
Superior by Design
Dry waxoyl coating is used for

BoomSuperior by DesignDry waxoyl coating is used for excellent wear protection,

excellent wear protection, reduced dirt adhesion and reduced servicing
U

shape boom with one closing plate maximises strength and increase structural rigidity
Keyhole type castings absorb and disperse energy to minimise wear and increase duty life

9

2 off welded ‘C’ shape sections absorb the stresses into the joint and can cause early life failure
Boom nose welded onto the end of these box sections is where lifting forces are dispersed, therefore putting continual stresses onto the joint


Слайд 11 Boom
Superior by Design
One centrally mounted lift ram provides

BoomSuperior by DesignOne centrally mounted lift ram provides even dispersion of

even dispersion of lifting forces throughout the boom structure
Provides

reduced maintenance and cost of ownership

Merlo also use one centrally mounted lift ram
1 offset displacement ram
Structural unevenness can put twisting forces into the boom and cause wear

10


Слайд 12 Cycle times
Superior by Design
JCB 550-80 has a superior

Cycle timesSuperior by DesignJCB 550-80 has a superior total combined cycle

total combined cycle time as shown
Re-generation hydraulics provide significantly

quicker lower and retract cycle times for ultimate performance when re-handling
Reduced cycle times facilitate maximum productivity and reduce cost of ownership
Maximum return on investment

11


Слайд 13 Transmission
Superior by Design
JCB transmission is integrated to ensure

TransmissionSuperior by DesignJCB transmission is integrated to ensure perfect harmony of

perfect harmony of operation
4 speed Powershift gearbox provides fast

and effortless changes of gear and direction
Heavy duty axles for maximum work life
Variable speed cooling fan maximises cooling whilst reducing power consumption

12

Merlo uses Deutz engine and Sauer Danfoss drive motor, reducing integration of major components
Continuous speed cooling fan as opposed to variable speed, can increase power/fuel consumption and therefore operating costs


Слайд 14 Cab Layout
Superior by Design
Automotive styling with large right

Cab LayoutSuperior by DesignAutomotive styling with large right hand display facilitates

hand display facilitates clear and concise operator feedback
Logically grouped

switches which fall easily to hand for ease of operation
Pillar mounted LMI display for ease of use when operating at height

Basic styling of cab layout with separate panels for displays as opposed to integrated units
ADHOC positioning of switches increases complexity of operations and reduces productivity

13


Слайд 15 Cab Controls
Superior by Design
Electric servo control offers light

Cab ControlsSuperior by DesignElectric servo control offers light and responsive control

and responsive control of the hydraulic services
Ergonomically designed joystick

requires minimal movement for operation to reduce operator fatigue
Cab mounted or seat mounted options for maximum versatility

ADHOC positioning of joystick and armrest facilitate an uncomfortable operator environment to increase fatigue
Cab mounted option only reduces machine versatility
‘Dead man switch’ uncomfortable to use

14


Слайд 16 Cab Controls
Superior by Design
Combined directional control and 4

Cab ControlsSuperior by DesignCombined directional control and 4 powershift gears on

powershift gears on steering column lever makes direction and

gear change effortless for maximum productivity and minimum fatigue
Auto steer mode switch makes changing between the 3 steer modes quick and easy

Forward/reverse switch difficult to access on the steering column, therefore increasing change times and reducing productivity
Manual steer mode change as standard can reduce productivity when compared to auto steer mode

15


Слайд 17 Braking
Superior by Design
550-80 is fitted with high back

BrakingSuperior by Design550-80 is fitted with high back off brakes which

off brakes which facilitates less energy consumption
Power brakes are

used to reduce pedal effort and therefore operator fatigue
4 wheel braking for maximum safety
Automatic transmission dump on brake pedal

P55.9 utilises standard service disc brakes which required increased effort for operation therefore increasing operator fatigue
Use of inching pedal increases the number of operations during use therefore reducing productivity

16


Слайд 18 Cab Design
Superior by Design
JCB cab has 8 fully

Cab DesignSuperior by DesignJCB cab has 8 fully adjustable vents, giving

adjustable vents, giving excellent all round ventilation
An air conditioning

option compliments this ventilation and being roof mounted makes servicing easier as well as increasing under bonnet airflow

P55.9 has the heater unit mounted to the rear of the cab seat therefore reducing in cab storage space and impacting on operator comfort

17


Слайд 19 Cab Design
Superior by Design
2 large and deep cab

Cab DesignSuperior by Design2 large and deep cab steps facilitate ease

steps facilitate ease of access/egress
Recessed diesel cap for maximum

protection
Non integrated plastic fuel tank reduces service time therefore reducing down time and cost of ownership

Small gap between cab steps making access in and out more difficult
Exposed diesel cap is susceptible to damage potentially increasing the cost of ownership
Structurally integral tank increases down time if damaged

18


Слайд 20 Cab Design
Superior by Design
2 large grab handles facilitate

Cab DesignSuperior by Design2 large grab handles facilitate ease of access

ease of access into the cab
Lower glass door panel

provides increased visibility to low areas around the machine
Cleverly angled roof bars give maximum upward visibility of attachments

2 small grab handles, one not fixed makes ingress/egress timely
Small lower door glass panel reduces operator visibility
Thick roof bars reduce upward visibility to reduce productivity and increase fatigue

19


Слайд 21 Service access
Superior by Design
Wide opening, gas strut assisted

Service accessSuperior by DesignWide opening, gas strut assisted bonnet gives extensive

bonnet gives extensive access for servicing
All service points are

located at the front of the bay for ease of location
Easily removable pod and bonnet for all round access and minimum machine downtime

Service access is dramatically restricted through low opening bonnet
Fixed engine under cover makes all round access to the engine timely therefore increasing downtime and reducing productivity

20


Слайд 22 Structure
Superior by Design
Minimal rear counter weight reduces stress

StructureSuperior by DesignMinimal rear counter weight reduces stress throughout the chassis

throughout the chassis when laden
Low boom pivot point in

chassis increases machine stability whilst offering maximum visibility to the rear

Use of 50mm thick chassis plate at rear reduces need for counter weight but also reduces structural rigidity through added joints and welds
Can lead to early life failure and costly repairs

21


Слайд 23 Rear Lights
Superior by Design
JCB offers 2 positions for

Rear LightsSuperior by DesignJCB offers 2 positions for the rear lights

the rear lights for roading and non roading
Increased protection

to the components reduces the cost of ownership
Increased visibility when stored upright

Static rear and front lights mounted on fixed front and steering rear fender arms
High exposure to damage increases ownership costs

22


Слайд 24 Superior by Design
Why JCB Loadall
JCB’s proven 10 year

Superior by DesignWhy JCB LoadallJCB’s proven 10 year design lifeIn house

design life
In house manufacture of major components for quality

assurance
Minimal daily checks
Structural integrity built in
Simple control layout for safe and productive operation
Increased visibility for high productivity and increased safety
Patented ‘Adaptive load control’ generates progressive control complying to EN15000

23


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